# It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board!



## JohnBarleyCorn (Aug 29, 2007)

Disclaimer: I have no time frame for this yet, but it WILL happen!
OK, I've just signed over my soul to pay for this:
































I'm selling the 40k mile AWW 1.8T that was going to be fit in there as this driveline swap is complete and will end up costing me only slightly more than the original swap I had planned after the tranny rebuild and turbo costs and ecu, etc.
Now I just have to finish paying for it and get it shipped here. Wow. 
And here's what it's going in....after the stripping and paint/body work...which I now have no money for...
















Euro lights are waiting for install as is Vestatec air dam, 2Bennett coilovers, Recaro Style driver seat, mint brown dash waiting for black vinyl dye, brand new Zender steering wheel (Momo-made), ...etc etc...


_Modified by JohnBarleyCorn at 1:10 PM 8-8-2009_


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## JohnBarleyCorn (Aug 29, 2007)

I have 2 of these, both NEW! Gotta have a spare, of course.


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## EUROBORA8V (May 16, 2005)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

Bravo http://****************.com/smile/emthup.gif http://****************.com/smile/emthup.gif http://****************.com/smile/emthup.gif http://****************.com/smile/emthup.gif









This thread makes me


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## turbinepowered (Mar 19, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

That is a _tiny_ transmission, looks like








CVT... does that mean no more gear shift and three pedals? What's the tranny code presently in the car?
I may have a new home for it, if you want to sell it...


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (turbinepowered)*

I will be dumping the present tranny, the original 5 speed. Yup, 2 pedals just because....would have come in handy for my shoulder surgery...And only because the engine/tranny combo will be cheaper than a rebuild of my old tranny and the swap of the flywheel, etc...
Shipping's not too bad on my FedEx ground account. Not sure when it would be available and I have a local buddy with a Coupe also...


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## turbinepowered (Mar 19, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*


_Quote, originally posted by *JohnBarleyCorn* »_I will be dumping the present tranny, the original 5 speed. Yup, 2 pedals just because....would have come in handy for my shoulder surgery...And only because the engine/tranny combo will be cheaper than a rebuild of my old tranny and the swap of the flywheel, etc...
Shipping's not too bad on my FedEx ground account. Not sure when it would be available and I have a local buddy with a Coupe also...

Two coupes in one area?







You guys figured out a source for the three rear window seals?
My coupe needs a paintjob and some rust repair in those areas, but I don't want to pop the windows out without some sort of replacements on hand for those in case I screw them up...


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (turbinepowered)*

I've been toying with the idea of removing mine for the paint/body work. I pulled the quarters out of my old Audi 2-door easy enough...but I was parting it anyway...


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

BTW those wheels probably aren't staying on it. I picked them up pretty cheap on a whim and threw them on there. I'm hoping to buy some of the new 15" snowflakes.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

I'll snap some pics of some of the parts later....


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## turbinepowered (Mar 19, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*


_Quote, originally posted by *JohnBarleyCorn* »_BTW those wheels probably aren't staying on it. I picked them up pretty cheap on a whim and threw them on there. I'm hoping to buy some of the new 15" snowflakes.

May have to hit you up for the rims, too, those look pretty nice. I've got 14" cookie cutters on mine right now, but I could rock those too.








Now if I weren't broke for another three weeks...


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (turbinepowered)*

rears are curbed a bit and need tires. I figured I could sell them on my 91 Jetta GLI when it's ready. Look better than the Audi Ronals that are on there now.


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## tochtli83 (Nov 15, 2005)

*Re: (JohnBarleyCorn)*


_Quote, originally posted by *JohnBarleyCorn* »_I have 2 of these, both NEW! Gotta have a spare, of course.


















Would love to take your spare chin spoiler off your hands








You had it listed and I contacted you, I guess you changed your mind.
If not, I'd love to take the OEM trim spoiler off you hands. Maybe we can work something out.


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## JohnBarleyCorn (Aug 29, 2007)

The OEM one has a hole in it from a rock strike on the highway, pass side at the wheel well. Gonna hold on to both of the Vestatecs.


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## jedipartsguy (Aug 24, 2006)

*Re: (JohnBarleyCorn)*

Oh man this could go either way. Hopefully it turns out.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: (jedipartsguy)*

It'll turn out well. Just might kill my bank account in the meantime.


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## sttngboy (Sep 3, 2005)

How much modifacation are you going to have to do to mount that engine up. Or will it bolt in. I have an 87 wagon an I'm thinking of putting a modern engine and tranny in but don't know what engines might bolt up


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## passat_98 (Mar 31, 2007)

*Re: (sttngboy)*

bolt up...ha.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: (passat_98)*


_Quote, originally posted by *passat_98* »_bolt up...ha. 

I freaking wish.....but since it's the entire engine & tranny complete with wiring it will make it easier...not easy, but easier.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

OK, time for a non-update. Shoulder is still healing from surgery and new drivetrain is not here yet, but soon. I forgot about this thread for a while, but I will post some pics of the parts I have collected so far. I just bought a garage in a box from shelter logic as they have a 1/2 price sale at their CT location until Sunday....12x24x8 peaked roof for $300. Nice. Now I can keep the Coupe out of the elements.


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## turbinepowered (Mar 19, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*


_Quote, originally posted by *JohnBarleyCorn* »_OK, time for a non-update. Shoulder is still healing from surgery and new drivetrain is not here yet, but soon. I forgot about this thread for a while, but I will post some pics of the parts I have collected so far. I just bought a garage in a box from shelter logic as they have a 1/2 price sale at their CT location until Sunday....12x24x8 peaked roof for $300. Nice. Now I can keep the Coupe out of the elements. 

Holy crap... I wish I could get an insta-shelter that cheap around here. I'd take the Dasher out of the elements so I could work on it in the rain.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (turbinepowered)*

*2Bennett Coilovers (rears may need different shocks...we'll see what I come up with)*








*NOS Zender Wheel: Nicest wheel I have ever laid eyes on and it's buttery soft leather!*








*Pioneer CD/WMA/MP3 Deck: Was in my old Eurovan for about 2 months before I sold it. Might go with something better, but this is the plan for now...might drop it in the syncro instead.*








*I've got a deal in the works for these lights...should have them here in a month or so.*









_Modified by JohnBarleyCorn at 6:27 PM 10-23-2009_


_Modified by JohnBarleyCorn at 6:27 PM 10-23-2009_


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

*Rusty Rear Disc Setup (I have some drilled rotors for these)*








*Cad Plated Drilled Slotted Brembo 10.1" Front Rotors*


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

*Recaro Style Seat & Slider*


































_Modified by JohnBarleyCorn at 11:15 PM 10-23-2009_


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## JohnBarleyCorn (Aug 29, 2007)

Hopefully the engine and tranny will be here within the next couple weeks. I can't wait! As for now, the coupe is in her new home under the brand new Shelter Logic portable garage (12x24x8). At least she's out of the weather now.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

This drivetrain is so close! It's almost here!!!!!


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

Should be making shipping arrangements for the drivetrain in the next few days! I'm as giddy as a schoolgirl!


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## VolksAddict (Aug 9, 2004)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

Subscribed for this.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (VolksAddict)*

It's on its way!


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## DubbinChris (Dec 15, 2005)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*


_Quote, originally posted by *JohnBarleyCorn* »_It's on its way!









What is that, a car cover?


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (DubbinChris)*

I don't know...a comforter? A slipcover? A parachute? As long as it gets here OK, I could care less.








Now where am I going to put it.....in the portable garage or in the basement? PITA either way.


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## DubbinChris (Dec 15, 2005)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

Well I meant what was underneath...but looking up a few posts now I know.


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## PinoyVR6 (May 24, 2003)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (DubbinChris)*

nice i cant wait to see some more progress pics http://****************.com/smile/emthup.gif http://****************.com/smile/emthup.gif


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (PinoyVR6)*

Getting a little nervous since the driveline is still not here....I keep thinking the shippers lost it or came by when nobody was here...I can't wait to have it in my possession. http://****************.com/smile/emgift.gif


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## JohnBarleyCorn (Aug 29, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

Woo hoo! It just arrived! I'll 'unpack' it tonight!


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## DubbinChris (Dec 15, 2005)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*

Pics or it didn't happen.


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## turbinepowered (Mar 19, 2007)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (JohnBarleyCorn)*


_Quote, originally posted by *JohnBarleyCorn* »_Woo hoo! It just arrived! I'll 'unpack' it tonight! 

Hey! No opening presents before Christmas!


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## fife78 (Mar 16, 2005)

*Re: It's official: 2.0T FSI CVT Quantum Coupe Build is on the Board! (turbinepowered)*

http://****************.com/smile/emthup.gif http://****************.com/smile/emthup.gif


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## urogolf (Dec 10, 2000)

subscribed!


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## BlkMk3 (Mar 29, 2008)

*Re: (urogolf)*

http://****************.com/smile/emgift.gif http://****************.com/smile/emthup.gif


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## VDub2625 (Jan 4, 2003)

*FV-QR*

You need to get the long rear lights too... call it the Scirocco XL or Corrado 0.5


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## JohnBarleyCorn (Aug 29, 2007)

*Re: FV-QR (VDub2625)*

Nah...just 'The Coupe'


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## VDub2625 (Jan 4, 2003)

*FV-QR*

Are you really planning on the long rear lights?








I remember seeing this car in the pkg lot at Dustoff 08 or 07...


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## JohnBarleyCorn (Aug 29, 2007)

*Re: FV-QR (VDub2625)*

I don't know which lights you're talking about. Unless I did some serious sheet metal changes in back, there's only one option for the tails. Early German lights will go up front and I'll probably add some side markers in the front fenders, just to have something for turns on the side...haven't decided about turns up front. Maybe in the bumper...
And yes, it must have been 07 at Dustoff, just after I got her.


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## VDub2625 (Jan 4, 2003)

*FV-QR*

There isn't major sheetmetal work to change to the other lights. There is a panel that replaces the lower section of the stock tails and they extend into the hatch like a Corrado.








I think it was just fo the GT versions.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: FV-QR (VDub2625)*

Oh you're talking about the 4-door hatch tails. Nah, never really thought about it. I'm pretty sure it's a completely different hatch and all anyway. Maybe they'd fit, but I don't think I'm all that into them to source them and do the work. They make it look like a Renault in my opinion.


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## VDub2625 (Jan 4, 2003)

*FV-QR*

Hmm, I swear it was on the 2dr too. maybe not. It fits the theme from the era though (4 square bulb layout, across the hatch/trunk, like the B3, Corrado, Mk3 Jetta...)
Just a thought








I want to examine this car when it's done. i love oddities like this


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## JohnBarleyCorn (Aug 29, 2007)

*Re: FV-QR (VDub2625)*

Had to put the coupe on the road while the QSW is STILL at the shop so the guy had try to get the broken half of the slave cylinder out (which he broke while trying to remove before pulling the roll pin). Hopefully he can get it out without dropping the transmission. Either way, I'm not going to be the one paying for the tranny drop if he can't. Sucks b/c he's my regular guy and usually does great work. At least he didn't try to lie about what happened, but he's had the car a month.


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## zollie (Jul 11, 2009)

*Re: FV-QR (VDub2625)*

These Taillights were never on a coupe. Coupe's were sold until 85 (never seen one, maybe 84...)
After 85 there was a facelift in europe, the hatchback got these lights from 85-88.
It's impossible to have an original coupe with these lights


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## koelnpassat (Apr 23, 2008)

zollie is absolutely right about the facelift.
The European Facelift was in February 85. More than one year before the Quantum facelift. From this time on the Coupe / Hatchback was only build in it's 4-door version.
The layout of the tail lights was the same to all facelift hatchback models (CL/GL/GT). And as mentioned above the hatch is different to the pre-facelift. Especially the window.
@zollie
you are also at the passat-kartei.de forum, aren't you? 
Yours. From Cologne, Germany. Martin

_Modified by koelnpassat at 7:29 PM 1-30-2010_


_Modified by koelnpassat at 7:30 PM 1-30-2010_


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## rev2red (Feb 26, 2005)

*Re: (koelnpassat)*

Pot committed to this thread.


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## JohnBarleyCorn (Aug 29, 2007)

*Re: (rev2red)*

I'm still on hold on the build. Might be moving in June and so I might have to figure out something for a garage to work in. It's going to happen, just not sure when.


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## JohnBarleyCorn (Aug 29, 2007)

It's no longer on hold. I figured if I didn't just go ahead and start it, I would never get around to it. So I started pulling apart the engine bay yesterday and finished up today (except for the steering rack).
I'm going to do the paint and body first, then worry about the actual driveline swap. I'm getting rid of all the engine bay stuff and starting from scratch for now.
Here's where she sat yesterday:








I decided to lift the body up over the driveline to keep it complete so I can get measurements for the new driveline. Hopefully all will fit nicely.

I know, I know....but this is the best OI could do at the time. I'm getting my porta-garage floored in so I'll have a real place to work this winter.








In case you're wondering, I lifted the body by the 'frame horns' via 3 500lb lifting straps on the engine hoist. Had t then place jack stands on the ramps to keep it high enough to get the hoist out of the way and roll the driveline out (strut assemblies are the high point by far). Then hook up the hoist again and drop her down on just the jack stands in front and voila! Actually was pretty easy.









No more battery tray. Horrible location anyway. It'll get relocated under a false floor where the rear seats used to be. Now I have easy access to AC lines, heater hoses, and ps rack. Careful if you cut yours out as the fuel lines are attached to the underside on the passenger outer side!!! My lines are so clean, I might run the stock ones if I can.


















Clean bay!









I'll try to keep the momentum, but I have a bunch of stuff coming up at work so it may get neglected for a bit again. Interior is mostly stripped, just dash and door cards and the HVAC system remains. I'm putting in a later model HVAC and dash from an 85 wagon..at least that's the plan so far.


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## CIH Opel (Dec 7, 2009)

Keep it moving. Looks like a good start but that was the easy part.

That is going to be sick!


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## JohnBarleyCorn (Aug 29, 2007)

Yeah the deconstruction is definitely easier, but actually starting on it seems to be the hard part. Gotta get that Rocco done too so I can get it sold and get some fundage for the Coupe. And the other Coupe needs to get sold too.


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## CäpeGrim (Apr 17, 2008)

Nice Pete, Nice:thumbup::thumbup:


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## killacam1111 (Nov 28, 2008)

u wont do it! no way!


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## CIH Opel (Dec 7, 2009)

Any progress? We all need to keep Pete focused. Lets go! Plenty of time before first snow of the season.


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## JohnBarleyCorn (Aug 29, 2007)

Door panels are out, dash is mostly stripped out. Fusebox is detached and engine bay wiring is all out. Seats and rear carpet and console are out. I bolted up a spare subframe and strut assemblies but I have to clean the threads to put some wheels on....I gotta fire up the power washer soon and really clean out the engine bay and grind down some of the stuff that I cut out. Then I guess I'll think about stripping it and priming it and doing a little mud work (first time...yikes).


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## CIH Opel (Dec 7, 2009)

Sounds good man. You know, if that other coupe is in your way I can make room over my house for for it.


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## JohnBarleyCorn (Aug 29, 2007)

You know I am going to sell it...I've got to figure out the little issues with the wagon, but after the wagon is happy, the Coupe goes bye bye.


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## killacam1111 (Nov 28, 2008)

rick u dont need any more cars! :laugh: but yea pete this thing is gonna be crazy! keep it up and ill be by to check it out.


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## JohnBarleyCorn (Aug 29, 2007)

This is still going to happen, just got sidetracked and there's an impending move come the end of the summer, so I have to find a new place to store it. I've got a 16V Scirocco waiting to be finished and it will get sold once it's done so that money will go straight into the Coupe project.:sly:


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## dan-one (Jun 6, 2011)

how much did you pay for the engine?
gearbox will never fit in i think.
is your coupe a syncro?or fwd.
auto or manual?


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## JohnBarleyCorn (Aug 29, 2007)

Yes, looks like there may be some firewall/tunnel modifications necessary, but that's not a big deal. Really, the problem will be making up some mounts (again, just a matter of doing it) and axles and then getting it running on the stock computer. I'd like to run it stock for now and then once it's running and happy, maybe go unitronic stage 1. I'd rather not go any further than that since It is running the CVT and I don't want to push it. I've thought about selling the CVT and getting a 6-speed manual...The only thing I don't know about is whether the crankshafts are the same or if there's a provision for a pilot bearing in this crank that would work for the manual gearbox. If I found someone to buy the CVT, I'd probably sell it.

First things first, I have to get the body stripped down and get it to the body shop for some work and some new paint.


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## dan-one (Jun 6, 2011)

i would try to fit the engine before you paint it.
when you have to drill a hole or cut something then you will get upset(?). :banghead:
fit engine, gearbox, driveshafts, electric. :thumbup:
then unmount and paint. thats how i did.


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## JohnBarleyCorn (Aug 29, 2007)

Yes, the engine will be 'fitted' before it goes out for body/paint, but then removed again for the work. There is virtually no rust as it was an Arizona car for most of its life. I have spare doors, hatch, & quarter glass, so I will be removing all the glass to do the paint right. I also want to shave the rain gutters...I would love to do a little widening of the fenders but that's just a pipe dream right now.


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## turbinepowered (Mar 19, 2007)

Have you found a source for new window rubbers? I need some for mine, they're drying and cracking, not to the point of leaking but still getting pretty bad...


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## JohnBarleyCorn (Aug 29, 2007)

Not yet. I was hoping I could source new ones in China since they made the Santana there up unit la few years back. I'm wondering if the vintage rubber company can reproduce them for us, but we'd need a whole lot of people to go in on it.


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## turbinepowered (Mar 19, 2007)

JohnBarleyCorn said:


> Not yet. I was hoping I could source new ones in China since they made the Santana there up unit la few years back. I'm wondering if the vintage rubber company can reproduce them for us, but we'd need a whole lot of people to go in on it.


Or be ready to crank open wallets wide. I wonder if they could just make the right rubber profile and sell that... I'm sure a glass company here could make up the right shapes, if they had the profiles. Then you could also sell to normal Quantum people for their own rear windows or windshields.


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## JohnBarleyCorn (Aug 29, 2007)

OK, the final decision has been made. I'm dropping the CVT. I really wanted to try it out, but I've been talking with a bunch of people, including 034, and I'm going to find a 6-speed instead. Should also make install easier. So I'll be separating the tranny and putting it up for sale soon. Hopefully someone has blown their CVT and wants to buy a low mileage unit. I'm looking at storing the project for a while as I'm moving at the end of the month and I will have to figure out what parts I can keep and what has to go. I'll update soon.


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## chirocco (Aug 4, 2001)

Cant wait to see when its all done. :thumbup:


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## JohnBarleyCorn (Aug 29, 2007)

I can't wait to get some more work done on it. I am almost done with the Scirocco for my sister, so I should be able to start concentrating on this one again.


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## VolksAddict (Aug 9, 2004)

Looking forward to more progress. :thumbup:


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## JohnBarleyCorn (Aug 29, 2007)

OK, so I think I know where I'm storing the car for a bit when I move. And the good news is that the CVT and 6-speed both use the same crankshaft face (just got the Audi guy to confirm it today) so I'm all set to drop the CVT and buy a 6-speed. Other than that, no progress on the project. Winter is coming and I might spend the time on the engine for now and then save up for some body and paint for springtime.


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## JohnBarleyCorn (Aug 29, 2007)

Gonna start doing some work on mocking up some mounts for the engine to subframe. I'm gonna bet it's going to require a custom or modified subframe, but we'll see. I'm also going to work on shaving the engine bay a bit and getting rid of the under-hood battery tray. I hate that thing.


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## JohnBarleyCorn (Aug 29, 2007)

Well the coupe shell is now in its winter home, out of the elements and I'll work on getting her stripped down further for paint and body sometime in the spring. In the meantime I'll be working on mounting up the engine and finding a 6-speed to bolt up to it. Hopefully all will fit easily, but now's the time to find out.


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## gravityjunkie (Sep 4, 2010)

Cant wait to see it done/ updated. Thinking about doing something like this with mine.


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## flatnbagged (May 10, 2010)

Want some updated pictures on this thing. Get her done!


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## JohnBarleyCorn (Aug 29, 2007)

Yup..someone wrecked my wagon then lied and changed his story after admitting fault at the scene in front if the police officer and now I'm fighting to get the money to fix it. I hate people. But the Scirocco is pretty much done and I should be driving it by the weekend and I can give my buddy's wife her pink GTI back....


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## JohnBarleyCorn (Aug 29, 2007)

Working on getting the engine all buttoned up and then figuring out the mounts. Still looking for a six speed to bolt it to. I did make sure the camshaft was the newer revision B 2-piece variety. Still investigating the best option for a software upgrade, but I think I'm leaning toward APR stage 1.


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